We present a combined experimental and computational investigation of phase stability and mechanical properties in the Al-Cu-Mg-Zn quaternary system. Samples containing different relative compositions were prepared using magnetron sputtering and investigated by electron microscopic and X-ray based methods. To classify the technical relevance of the samples, the indentation hardness was measured. The phase stability was studied computationally using a cluster expansion approach based on density functional theory (DFT) methods in a comprehensive screening of the structural and stoichiometric configuration space. Upon decreasing Cu concentration, a transition from an FCC to a mixed FCC/BCC crystal system and significant changes in the mechanical properties depending on Valence Electron Concentration (VEC) and atomic size differences (δr) was observed experimentally. The corresponding crystallographic phases were assigned by XRD and the experimentally observed phase transition was confirmed by the computational screening of formation energies. Since to date, quaternary complex light metal alloy systems cannot be reliably predicted, this is an important step towards a priori modelling of this class of materials.

An investigation of the effect of solutes on the migration of a single {101¯2} Gd decorated twin boundary in a Mg-4wt.% Gd binary alloy in terms of the corresponding stress-strain response and the defect structure in the wake of (de)twinning was undertaken in this work. The results were benchmarked against those of a pure Mg sample that was tested under same conditions. We established that the critical stresses for both twinning and detwinning increased by 29% and 10%, respectively, due to the addition of Gd. We showed that the latter is mediated by the pinning effect of Gd atoms that decorated the pre-existing twin boundaries in the alloy. Conversely, a 68% decrease in the detwinning stress was recorded in pure Mg. We attributed the decrease to the nucleation-free nature of detwinning along with the absence of solutes atoms at the pre-existing twin boundaries. Unlike previous investigations, the work does not just highlight how twinning and detwinning affects the concurrent slip activity in pure Mg and Mg alloys, it establishes a direct link between these activities and the magnitude of the observed mechanical response.

Nanoporous gold with a hierarchical structure has prospects as an advanced functional material with enhanced mechanical properties, but how the hierarchical structure affects its mechanical properties compared to a unimodal structure has not been revealed. Here, we investigate the mechanical behavior of hierarchically-structured nanoporous gold and unimodally-structured nanoporous gold with the same relative density by micropillar compressive tests in dry and electrolyte environment. The ligament size at the upper-level structure in hierarchically-structured nanoporous gold and the ligament size in unimodally-structured nanoporous gold are kept similar, while having hierarchically-structured samples with ligament sizes of 10 to 50 nm at lower-level structure. We find that hierarchically-structured nanoporous gold shows greater compressive strength and pronounced stress-variation by oxidization of the surface compared to unimodally-structured nanoporous gold. A ligament-size dependency on the lower-level structure in hierarchical samples is observed, with compressive strength and stress variation by surface oxidation increasing as the lower-level ligament size decreases. Three-dimensionally reconstructed structure analysis suggests that the enhanced mechanical properties of hierarchically-structured nanoporous gold are attributed to the better-connected network of ligaments originating from two separated dealloying-coarsening procedures. The influence of dislocation activities depending on characteristic sizes is also discussed to elucidate the distinguished mechanical behavior.

Nanoporous gold (NPG) made by dealloying exemplifies materials with random bicontinuous microstructures that can be approximated by leveled-wave type models. As a distinguishing feature, the characteristic length scale – often quantified by the “ligament size” L – of NPG may be tuned over several orders of magnitude while the microstructural geometry retains a high degree of self-similarity. It is therefore essential to have at hand accurate procedures for determining the size by experiment and to match it to analogous size metrics of model scenarios. Working with a set of NPG samples of widely different size, we compare ligament size distributions determined by analysis of scanning electron micrographs to those of the leveled-wave model. The model is representative of various material types with random bicontinuous microstructures. The size distribution is remarkably uniform over the cross-section of experimental samples. Furthermore, the distribution evolves self-similarly upon coarsening, and the normalized distribution width agrees closely to that of the model. A measure for size determined by the electrochemical capacitance ratio method correlates well with L. This supports a protocol for converting between the two measures. As a dimensionless factor characteristic of the microstructural geometry of random dual phase microstructures, the product of L and the specific surface area is found consistent between experiment and model. The findings suggest conversion factors between the various metrics, and they advertise the combination of NPG and the leveled-wave model as a showcase for characterizing the characteristic length scale of random bicontinuous microstructures.