SFB 986: Teilprojekt A03 - Herstellung höherer hierarchischer Ebenen von Materialsystemen mit der Wirbelschichtgranulation und Diskrete-Elemente-Modellierung der Materialien

Project Acronym
Project Title
SFB 986: Subproject A03 - Fabricating of higher hierarchical levels of material systems with the fluidized bed spray granulation and Discrete Element Modeling of materials
Funding Code
Principal Investigator
Project Abstract
The most important aim of this subproject is the fabrication and coating of ceramic polymer and ceramic metal composite materials with improved mechanical strength and toughness and ultra-high packing density by using the spouted fluidized bed spray granulation process in a novel miniaturized plant. The fabricated granules are assembled afterwards to bulk materials by hot pressing and final mechanical properties are characterized. The fabricated composites consist of a hard disperse phase (ceramic, metal) and a soft continuous phase (high performance polymer). The envisaged structure of composites is hierarchically designed. The pre-structured granules are supplied from projects A1, A2, and A6. A multiscale simulation strategy including the discrete element modeling (DEM) for determination of mechanical properties and microstructure of the produced composite materials is applied, where two hierarchical levels will be modeled. The additional coupling with CFD simulations of the fluid phase will allow optimizing and analyzing the influence of the process parameters on the particle formulation and the transport processes. Main material parameters are composition, shape and size of the particles as well as type of polymer.

A further extensive part of the subproject is, in cooperation with subproject C5, to simulate sintering and thermal expansion of thermal barrier coatings occurring in photonic structures using DEM. The DEM allows to predict the influence of different conditions on the material behavior as well as to consider influence of the material microstructure. The research in this area is focused on optimization of the geometric and structural parameters of photonic structures to avoid material collapse, such as debonding and crack formation. In order to validate simulation results experimental data are obtained in subproject C5 is used.


Results 1-14 of 14

Issue DateTitleTypeAuthor(s)
1Dec-2021Production of magnetite-polyvinyl butyral composites using a Nano Spray DryerArticleRothberg, Hannah Sophia ; Pietsch-Braune, Swantje  ; Spahr, Larus ; Kanina, Yoanna ; Heinrich, Stefan 
25-Jun-2021Fulltext availableOpen AccessMesh-free micromechanical modeling of inverse opal structuresArticleDosta, Maksym ; Bistreck, Katrin ; Skorych, Vasyl ; Schneider, Gerold A. 
32-Feb-2021Fulltext availableOpen AccessInfluence of the experimental set-up and voltage ramp on the dielectric breakdown strength and breakdown site in borosilicate glassArticleFischer, Pia-Kristina ; Schneider, Gerold A. 
411-May-2020Fulltext availableOpen AccessInfluence of pores arrangement on stability of photonic structures during sinteringArticleDosta, Maksym ; Pagnan Furlan, Kaline  ; Skorych, Vasyl ; Heinrich, Stefan ; Janßen, Rolf 
528-Apr-2020Fulltext availableOpen AccessFabrication of highly filled composites with an innovative miniaturized spouted bedArticleRothberg, Hannah Sophia ; Pietsch, Swantje  ; Schneider, Gerold A. ; Heinrich, Stefan 
6Nov-2018Influence of particle shape and size on mechanical properties in copper-polymer compositesArticleEichner, Eduard ; Heinrich, Stefan ; Schneider, Gerold A. 
717-May-2018Fulltext availableOpen AccessPhotonic glass for high contrast structural colorArticleShang, Guoliang ; Maiwald, Lukas ; Renner, Hagen ; Jalas, Dirk ; Dosta, Maksym ; Heinrich, Stefan ; Petrov, Alexander  ; Eich, Manfred 
8May-2017Using a spouted bed spray granulation process to study the influence of aspect ratio on fracture toughness in compositesChapter/Article (Proceedings)Eichner, Eduard ; Dosta, Maksym ; Heinrich, Stefan ; Schneider, Gerold A. 
915-Apr-2017Improvement of mechanical properties by a polydopamine interface in highly filled hierarchical composites of titanium dioxide particles and poly(vinyl butyral)ArticleGeorgopanos, Prokopios ; Eichner, Eduard ; Filiz, Volkan ; Handge, Ulrich A. ; Schneider, Gerold A. ; Heinrich, Stefan ; Abetz, Volker 
102015Sintering Simulation of Periodic Macro Porous AluminaArticleBesler, Robert ; Silva, Marcel Rossetti da ; Rosário, Jefferson J. do ; Dosta, Maksym ; Heinrich, Stefan ; Janßen, Rolf 
11Dec-2014Fulltext availableOpen AccessAttritor-milling of poly(amide imide) suspensionsArticleWolff, Michael F. H. ; Antonyuk, Sergiy ; Heinrich, Stefan ; Schneider, Gerold A. 
1210-Jan-2014Fulltext availableOpen AccessNovel, highly-filled ceramic–polymer composites synthesized by a spouted bed spray granulation processArticleWolff, Michael F. H. ; Salikov, Vitalij ; Antonyuk, Sergiy ; Heinrich, Stefan ; Schneider, Gerold A. 
1331-Jul-2013Fulltext availableOpen AccessA novel method for a multi-level hierarchical composite with brick-and-mortar structureArticleBrandt, Kristina ; Wolff, Michael F. H. ; Salikov, Vitalij ; Heinrich, Stefan ; Schneider, Gerold A. 
1420-Jul-2013Fulltext availableOpen AccessThree-dimensional discrete element modeling of micromechanical bending tests of ceramic–polymer composite materialsArticleWolff, Michael F. H. ; Salikov, Vitalij ; Antonyuk, Sergiy ; Heinrich, Stefan ; Schneider, Gerold A.