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    Item type:Publication,
    Efficient optimization-based design of energy-integrated azeotropic distillation processes
    The separation of azeotropic mixtures is frequently performed by extractive or heteroazeotropic distillation processes. The design of these processes requires careful selection of a suitable solvent and is specifically challenging since feasibility and optimality of the processes require consideration of the closed loop design including solvent recovery. Consideration of energy integration further complicates the design task and is usually conducted as post-evaluation step. The current publication proposes an efficient optimization-based design approach, which allows for the direct evaluation of several energy-integrated process concepts, while significantly reducing manual effort and computational time through a polylithic modeling and solution approach. The developed approach allows for a simultaneous evaluation of solvent selection and energy integration and is illustrated for different case studies, including the evaluation extractive and heteroazeotropic distillation for the dehydration of ethanol, as well as the evaluation of multiple solvent candidates for the extractive distillation of acetone and methanol.
    Publicationtype: Journal Article
      44
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    Item type:Publication,
    Efficient optimization-based design of energy-integrated distillation processes
    While providing only low thermodynamic efficiency, distillation is still the default option for the separation of liquid mixtures in the chemical industry. Fortunately, various concepts for energy integration have been proposed to improve the energy efficiency. Yet, the selection of the cost-optimal process among the potential alternatives is tedious, as the performance of the different options has to be evaluated for each specific separation. Thus, efficient means for rigorous design are required, that allow for a comparison of the competing alternatives. For this purpose, a computationally efficient method for a rigorous optimization-based design of various energy-integrated distillation sequences is proposed in the current article and demonstrated for 16 different process variants for the separation of a multicomponent mixture into three product streams. The application to three case studies, including the separation of ideal, non-ideal and azeotropic mixtures, demonstrates its computational efficiency and effectiveness in identifying economically attractive energy-integrated distillation processes.
    Publicationtype: Journal Article
      39
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    Item type:Publication,
    A Systematic Approach towards Synthesis and Design of Pervaporation-Assisted Separation Processes
    While membrane processes like pervaporation are considered as key technology towards more sustainable separation processes, they are rarely considered in conceptual design. In order to enable an identification of promising applications, the current article proposes a systematic approach that covers the synthesis of pervaporation-assisted process variants and promotes the use of optimization-based methods for process analysis. It seeks to minimize and guide necessary experiments and includes competitive reference processes as well as further means for process intensification in the evaluation.
    Publicationtype: Journal Article
      32
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    Item type:Publication,
    Conceptual Design of Highly Integrated Processes – Optimization of Dividing Wall Columns
    Process intensification provides a whole toolbox of innovative solutions for improved energy efficiency of chemical processes. However, evaluation of this potential is hampered by the unavailability of suitable models and design tools. Integrated processes like dividing wall columns either have to be mapped by available unit operation models or tailored equation-based models have to be developed. The current article reviews available methods for conceptual design and optimization of dividing wall columns and provides a detailed comparison of two representative optimization approaches.
    Publicationtype: Review Article
      23