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Item type:Publication, Access status: with files , Biomimetic design and laser additive manufacturing - A perfect symbiosis?(Laser Inst. of America, 2020-03-06); ; ; ; Biomimetics as well as additive manufacturing have prominently produced novel design approaches for parts and products independently from each other. The combination of both has resulted in numerous innovative part designs that were unseen before. However remarkable the marketing impact of individual 3D printed biomimetic parts has been, a widespread industrial application is missing to date. This publication, therefore, takes a closer look at how biomimetic design in additive manufacturing is currently pursued and evaluates the different design approaches based on their suitability for industrial application. The assessment reveals that algorithms and thesaurus tools should be preferred in an industrial biomimetic design process. From the various additive manufacturing methods, laser additive manufacturing today is a dominating industrial application when it comes to metal parts. Thus, several case studies of biomimetic designs produced with laser additive manufacturing are presented. On the basis of the selected examples, the added value through biomimetic design is discussed and reviewed critically, raising the question of when a biomimetic design approach is promising compared to conventional design approaches. Based on the review of current use cases and the potentials that the combination of biomimetics and additive manufacturing offer, recommended fields of research are concluded. Finally, the road to industry for biomimetic additive manufacturing design is outlined, taking into account the findings on existing biomimetic design methodologies and tools.Publicationtype: Journal ArticleScopus© Citations 22 254 498 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: with files , Influence of process parameters on the quality of aluminium alloy en AW 7075 using Selective Laser Melting (SLM)(Elsevier, 2016-09-16); ; ; ; Selective laser melting (SLM) is an additive manufacturing process, forming the desired geometry by selective layer fusion of powder material. Unlike conventional manufacturing processes, highly complex parts can be manufactured with high accuracy and little post processing. Currently, different steel, aluminium, titanium and nickel-based alloys have been successfully processed; however, high strength aluminium alloy EN AW 7075 has not been processed with satisfying quality. The main focus of the investigation is to develop the SLM process for the wide used aluminium alloy EN AW 7075. Before process development, the gas-atomized powder material was characterized in terms of statistical distribution: size and shape. A wide range of process parameters were selected to optimize the process in terms of optimum volume density. The investigations resulted in a relative density of over 99%. However, all laser-melted parts exhibit hot cracks which typically appear in aluminium alloy EN AW 7075 during the welding process. Furthermore the influence of processing parameters on the chemical composition of the selected alloy was determined.Publicationtype: Journal ArticleScopus© Citations 235 308 419