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  4. Knowledge-based engineering methods for hydrogen tank and system integration in aircraft fuselage design
 
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Knowledge-based engineering methods for hydrogen tank and system integration in aircraft fuselage design

Citation Link: https://doi.org/10.15480/882.16716
Publikationstyp
Journal Article
Date Issued
2026-02-02
Sprache
English
Author(s)
Hellbrück, Sven  
Deutsches Zentrum für Luft- und Raumfahrt (DLR)  
Hesse, Christian  
Deutsches Zentrum für Luft- und Raumfahrt (DLR)  
Bielsky, Thimo  orcid-logo
Flugzeug-Systemtechnik M-7  
Thielecke, Frank  
Flugzeug-Systemtechnik M-7  
Biedermann, Jörn  
Deutsches Zentrum für Luft- und Raumfahrt (DLR)  
Nagel, Björn  
Deutsches Zentrum für Luft- und Raumfahrt (DLR)  
TORE-DOI
10.15480/882.16716
TORE-URI
https://hdl.handle.net/11420/61555
Journal
CEAS Aeronautical Journal  
Citation
Ceas Aeronautical Journal (in Press): (2026)
Publisher DOI
10.1007/s13272-026-00942-6
Scopus ID
2-s2.0-105029306774
Publisher
Springer
Integrating new technologies such as liquid hydrogen as an energy carrier is a key step toward climate-neutral and sustainable aviation. Current research mainly focuses on integrating cryogenic hydrogen tanks in the rear fuselage section. This paper presents an extended knowledge-based engineering (KBE) framework that enables the automated modelling and assessment of hydrogen tank integration concepts in preliminary aircraft design. The framework integrates several stages of the preliminary aircraft design process. Starting with openAD, a design synthesizer for determining the aircraft outer mold line and tank positions, followed by the Fuselage Geometry Assembler for generating structural, cabin, and cargo geometries as well as the Systems Architecting Assistant and GeneSys for system sizing and integration. Data exchange between these tools is realized through an XML-interface, and geometric consistency is ensured using the Open Cascade Technology library. Parametric data exchange with simulation environments is supported via CAD-exchange formats and the Common Parametric Aircraft Configuration Schema. The newly developed methods enhance an existing KBE-based fuselage design system with experimental tank mounts, crash structures, and hydrogen distribution systems. These additions enable a consistent and fully automated generation of structural and system models at the required fidelity level for future disciplinary analyses. The proposed method is demonstrated in a preliminary design study of two liquid-hydrogen-powered aircraft configurations, highlighting the improved automation, consistency, and integration capabilities of the extended KBE framework.
Subjects
CPACS
Fuselage structure
Knowledge-based engineering
Liquid hydrogen
System integration
DDC Class
629.1: Aviation
621: Applied Physics
519: Applied Mathematics, Probabilities
Funding(s)
Fuselage, Rear Fuselage and Empennage with Cabin and Cargo Architecture Solution validation and Technologies for H2 integration  
Lizenz
https://creativecommons.org/licenses/by/4.0/
Publication version
publishedVersion
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s13272-026-00942-6.pdf

Type

Main Article

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Format

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