CO₂-driven pH control in the enzymatic hydrolysis of urea: a coupled modeling-experiment approach

Enzymatic biotransformations can offer sustainable alternatives to conventional chemical processes, but their activity often strongly depends on the pH of the reaction solution. The urease-catalyzed hydrolysis of urea provides a mild route for ammonia production; however, this ammonia production inherently increases the pH in a buffer-free system, rapidly decreasing urease activity. In this work, we combine modeling and experiments to develop a buffer-free pH control strategy for the enzymatic hydrolysis of urea that relies on the dissolution of gaseous carbon dioxide (CO₂). CO₂, which is actually a byproduct of enzymatic urea hydrolysis, is deliberately added to regulate the pH and enhance productivity. A kinetic model for urea hydrolysis is coupled with a thermodynamic model of the acid–base equilibria in the aqueous phase to analyze and design the process. Bayesian optimization is applied to calculate the optimal partial pressures for CO₂ in the gas phase to maximize productivity. The resulting concept is successfully demonstrated experimentally, highlighting a practical approach with minimal downstreaming requirements to control pH in enzymatic reactions.