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  4. Development of hybrid intelligent models for prediction machining performance measure in end milling of Ti6Al4V alloy with PVD coated tool under dry cutting conditions
 
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Development of hybrid intelligent models for prediction machining performance measure in end milling of Ti6Al4V alloy with PVD coated tool under dry cutting conditions

Citation Link: https://doi.org/10.15480/882.4648
Publikationstyp
Journal Article
Date Issued
2022-09-25
Sprache
English
Author(s)
Al-Zubaidi, Salah  
Ghani, Jaharah Abdul  
Haron, Che Hassan Che  
Mohammed, M. N.  
Al-Tamimi, Adnan Naji Jameel  
Sarhan, Samaher M.  
Salleh, Mohd Shukor  
Abdulrazaq, M.  
Abdullah, Oday Ibraheem  
Institut
Laser- und Anlagensystemtechnik T-2  
TORE-DOI
10.15480/882.4648
TORE-URI
http://hdl.handle.net/11420/13791
Journal
Lubricants  
Volume
10
Issue
10
Article Number
236
Citation
Lubricants 10 (10): 236 (2022)
Publisher DOI
10.3390/lubricants10100236
Scopus ID
2-s2.0-85140627051
Publisher
Multidisciplinary Digital Publishing Institute
Ti6Al4V alloy is widely used in aerospace and medical applications. It is classified as a difficult to machine material due to its low thermal conductivity and high chemical reactivity. In this study, hybrid intelligent models have been developed to predict surface roughness when end milling Ti6Al4V alloy with a Physical Vapor Deposition PVD coated tool under dry cutting conditions. Back propagation neural network (BPNN) has been hybridized with two heuristic optimization techniques, namely: gravitational search algorithm (GSA) and genetic algorithm (GA). Taguchi method was used with an L27 orthogonal array to generate 27 experiment runs. Design expert software was used to do analysis of variances (ANOVA). The experimental data were divided randomly into three subsets for training, validation, and testing the developed hybrid intelligent model. ANOVA results revealed that feed rate is highly affected by the surface roughness followed by the depth of cut. One-way ANOVA, including a Post-Hoc test, was used to evaluate the performance of three developed models. The hybrid model of Artificial Neural Network-Gravitational Search Algorithm (ANN-GSA) has outperformed Artificial Neural Network (ANN) and Artificial Neural Network-Genetic Algorithm (ANN-GA) models. ANN-GSA achieved minimum testing mean square error of 7.41 × 10−13 and a maximum R-value of 1. Further, its convergence speed was faster than ANN-GA. GSA proved its ability to improve the performance of BPNN, which suffers from local minima problems.
Subjects
optimization
Ti6Al4V alloy
gravitational search algorithm
surface roughness
DDC Class
530: Physik
540: Chemie
600: Technik
620: Ingenieurwissenschaften
Publication version
publishedVersion
Lizenz
https://creativecommons.org/licenses/by/4.0/
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