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    Item type:Publication,
    Bioleaching of valuable metals from spent LIBs followed by selective recovery of manganese using the precipitation method: Metabolite maximization and process optimization
    Despite the increased demand for resource recovery from spent lithium-ion batteries (LIBs), low Mn leaching efficiencies have hindered the development of this technology. A novel process was devised to enhance the dissolution of metals by producing citric acid using a molasses medium by Penicillium citrinum. This investigation used response surface methodology to investigate the influence of molasses concentration and media components on citric acid production, which demonstrated that molasses (18.5% w/w), KH2PO4 (3.8 g/L), MgSO4.7H2O (0.11 g/L), and methanol (1.2% (v/v)) were the optimum values leading to the production of 31.50 g/L citric acid. Afterward, optimum inhibitor concentrations (iodoacetic acid: 0.05 mM) were added to accumulate citric acid, resulting in maximum bio-production (40.12 g/L) of citric acid. The pulp density and leaching time effect on metals dissolution was investigated in enriched-citric acid spent medium. The suitable conditions were a pulp density of 70 g/L and a leaching duration of 6 days, which led to the highest dissolution of Mn (79%) and Li (90%). Based on the results of the TCLP tests, the bioleaching residue is non-hazardous, suitable for safe disposal, and does not pose an environmental threat. Moreover, nearly 98% of Mn was extracted from the bioleaching solution with oxalic acid at 1.2 M. XRD, and FE-SEM analyses were utilized for further bioleaching and precipitation mechanism analysis.
    Publicationtype: Journal Article
    Scopus© Citations 9  68
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    Environmentally sustainable and cost-effective recycling of Mn-rich Li-ion cells waste: Effect of carbon sources on the leaching efficiency of metals using fungal metabolites
    Metals recovery from spent lithium coin cells (SCCs) is enjoying great attention due to environmental problems and metal-rich contents such as Mn and Li. Fungi can generate many organic acids, and metals can be dissolved, but sucrose is not an economical medium. The main objective of this study is to find a suitable carbon substrate in place of sucrose for fungal bioleaching. We have developed an environmentally friendly, cost-effective, and green method for recycling and detoxifying Mn and Li from SCCs using the spent culture medium from Penicillium citrinum cultivation. Sugar cane molasses and sucrose were selected as carbon sources. Based on the extracted fungal metabolites, the effects of pulp density, temperature, and leaching time were assessed on metal dissolution. The most suitable conditions were 30 g/L of pulp density, a temperature of 40 °C, and 4 days of leaching time in spent molasses medium, which led to a high extraction of 87% Mn and 100% Li. Based on EDX-mapping analyses, it was found that the initial concentration of ∑ (Mn + C) in the SCCs powder was almost 100% while reaching nearly 6.4% after bioleaching. After bioleaching, an analysis of residual powder confirmed that metal dissolution from SCCs was effective owing to fungal metabolites. The economic study showed that the bioleaching method is more valuable for the dissolution of metals than the chemical method; In addition to improving bioleaching efficiency, molasses carbon sources can be used for industrial purposes.
    Publicationtype: Journal Article
    Scopus© Citations 12  42
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    Item type:Publication,
    Manganese bioleaching: an emerging approach for manganese recovery from spent batteries
    Manganese is extensively used in various advanced technologies. Due to high manganese demand and scarcity of primary manganese resources, extracting the metal from spent batteries is gaining increasing interest. The recycling of spent batteries for their critical metal content, is therefore environmentally and economically feasible. The conventional pyro- and hydrometallurgical extraction methods are energy-intensive or use hazardous chemicals. Bioleaching of manganese from spent batteries as secondary resource has been suggested to meet two objectives: reduce environmental footprint and turn waste into wealth. A bioleaching process can operate with less operating costs and consumption of energy and water, along with a simple process, which produces a reduced amount of hazardous by-products. Hence, this review discusses various approaches for bioleaching manganese from secondary resources using redoxolysis, acidolysis, and complexolysis. Candidate microbes for producing inorganic and organic biolixiviants are reviewed, along with the role of siderophores and extracellular polymeric substances as other effective agents in manganese extraction. The three main types of bioleaching are discussed, incorporating effective parameters with regard to temperature, pH, and pulp density, and future perspectives for manganese bioleaching and provided. Graphical abstract: [Figure not available: see fulltext.].
    Publicationtype: Journal Article
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