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Item type:Publication, Access status: without files , Influence of process parameters on the formability of bead stamping part using advanced models(IOP Publishing, 2017-07); ; ; ; Beads are applied to deep drawn sheet metal parts to increase its stiffness. In order to form the bead, a two-stage manufacturing process including at least deep drawing and beading is performed. Thus, reductions of sheet metal thickness and consequently weight reduction can be effectively reached by numeric optimization. In order to apply the optimization algorithm to the production of non-virtual actual parts, the forming limits of the parts must be considered in both manufacturing steps. Bead formability is affected by process parameters such as blank holding force and lubrication. One way to investigate these influences is to use an accurate simulation model. In this study, the yield function named Yld2000-2D under non-associated flow rule is used to express anisotropic material behavior of blank and the Generalized Forming Limit Concept (GFLC) considering nonlinear strain paths is used to determine the formability. These models are validated by comparing the strain and bead forming limits measured in the Nakajima experiment. Then, the influences of mentioned process parameters are investigated by the validated model.Publicationtype: Journal Article14 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: without files , Determination of the bead geometry considering formability and stiffness effect using generalized forming limit concept (GFLC)(IOP Publishing, 2016-09); ; ; ; Beads are used in deep drawn sheet metal parts for increasing the part stiffness. Thus, reductions of sheet metal thickness and consequently weight reduction can be reached. Style guides for types and positions of beads exist, which are often applied. However, higher stiffness effects can be realized using numeric optimization. The optimization algorithm considers the two-stepped manufacturing process consisting of deep drawing and bead stamping. The formability in both manufacturing steps represents a limiting factor. Considering nonlinear strain paths using generalized forming limit concept (GFLC), acceptable geometries will be determined in simulation. Among them, the efficient geometry which has higher stiffness effects will be selected in numerical and experimental tests. These will be integrated in the optimization algorithm.Publicationtype: Journal Article39 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: without files , 23