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Item type:Publication, Access status: without files , Experimental validation of the abrasive wear stage of the gross taper failure mechanism in total hip arthroplastyBackground: Gross taper failure (GTF) is a rare but catastrophic failure mode of the head-stem-taper junction of hip prostheses, facilitated by massive material loss. GTF is a two stage process initiated by corrosion leading to head bottoming out, followed by abrasive wear due to the head rotating on the stem. The purpose of this study was to reproduce the clinical failure patterns and to determine the material loss during simulated gait. Methods: Six cobalt-chromium alloy heads (36 mm, 12/14 taper) with three different head lengths (short / medium / extra long) were combined with stem taper replicas made from titanium alloy sized to achieve bottoming out. A hip simulator was used to simulate gait loading after (ISO 14242-1 for 2 million cycles). Results: Wear patterns from in-vitro testing match the clinical failure patterns. Stem taper wear increased linearly with time (p< 0.001). After two million cycles the material loss of short / medium / extra long heads was (M+-STD) 1168±242 mg / 400±23 mg / 94±12 mg on the stem side and 46±36 mg / 46±24 mg / 70±8 mg on the head side. Stem taper wear decreased with increasing head length (p=0.01), whereas clinical failures are mostly seen for long and extra long heads.Publicationtype: Journal Article49 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: without files , Time-dependent Viscoelastic Response of Acetabular Bone and Implant Seating during Dynamic Implantation of Press-fit CupsDeformation of an acetabular cup implant during cementless implantation is indicative of the radial compressive forces, and such of the initial implant fixation strength. Stress relaxation in the surrounding bone tissue following implantation could reduce the deformation of the cup and thus primary implant fixation. The aim of this study was therefore to determine the early shape change of the implanted cup immediately after implantation with different press-fit levels and whether recording the force during cup impaction can be used to estimate initial cup fixation. Cup implantations into porcine acetabulae (n=10) were performed using a drop tower. The force induced by the drop weight and cup seating after each impact was recorded. Deformation of the implanted cup was determined with strain gauges over a period of 10min. Lever-out torques were measured to assess the initial fixation strength. Stress relaxation in the bone caused a reduction in cup deformation of 13.52±4.06% after 1min and 29.34±5.11% after 10min. The fixation strength increased with a higher force magnitude during impaction (Rs2=0.810, p=0.037). Reduction of the radial compressive forces due to stress relaxation of the surrounding bone should be considered during press-fit cup implantation in order to compensate for the reduced fixation strength over time. In addition, recording the implantation force could help to estimate initial fixation strength.Publicationtype: Journal ArticleScopus© Citations 7 153 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: without files , Fatigue strength reduction of Ti–6Al–4V titanium alloy after contact with high-frequency cauterising instruments(2020-07); ; Contact of implants with high-frequency cauterising instruments has serious implications for patient safety. Studies have reported a possible direct connection of fatigue failure of Ti–6Al–4V implants with electrocautery contact. Such contacts were observed at the polished neck of titanium hip stems, which are subjected to high-tension loads. Evidence of electrocautery contact has also been found on a retrieved spinal fixator with a rough surface; however, no fatigue failure related to electrocautery contact has been reported thus far. The influence of the heat-affected zone caused by flashover on the mechanical behaviour of the Ti–6Al–4V titanium alloy is not yet fully understood. Then, the aim of this study was to investigate whether the polished areas of Ti–6Al–4V implants are especially susceptible to fatigue failure after electrocautery contact. Flashovers caused by electrocautery contact were induced on titanium specimens with different surface roughnesses. These specimens were subjected to cyclic loading in a four-point-bending test setup, which represented the stress resulting from physiological loading activities (~861 MPa). In this test setup, electrocautery contact was found to reduce the fatigue strength of the titanium alloy significantly—by up to 96%—as revealed from the median value of the cycles to failure. Cycles to failure showed a dependence on the flashover duration, with a flashover for 40 ms leading to fatigue fracture. Despite the lower fatigue strength of a rough polished surface in the undamaged state, it is less prone to the damaging effect of flashover than a smooth polished surface.Publicationtype: Journal ArticleScopus© Citations 3 79 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: without files , Evaluation of the capability of the simulated dual energy X-ray absorptiometry-based two-dimensional finite element models for predicting vertebral failure loads(2019-07); ; ; ; Prediction of the vertebral failure load is of great importance for the prevention and early treatment of bone fracture. However, an efficient and effective method for accurately predicting the failure load of vertebral bones is still lacking. The aim of the present study was to evaluate the capability of the simulated dual energy X-ray absorptiometry (DXA)-based finite element (FE) model for predicting vertebral failure loads. Thirteen dissected spinal segments (T11/T12/L1) were scanned using a HR-pQCT scanner and then were mechanically tested until failure. The subject-specific three-dimensional (3D) and two-dimensional (2D) FE models of T12 were generated from the HR-pQCT scanner and the simulated DXA images, respectively. Additionally, the areal bone mineral density (aBMD) and areal bone mineral content (aBMC) of T12 were calculated. The failure loads predicted by the simulated DXA-based 2D FE models were more moderately correlated with the experimental failure loads (R2 = 0.66) than the aBMC (R2 = 0.61) and aBMD (R2 = 0.56). The 2D FE models were slightly outperformed by the HR-pQCT-based 3D FE models (R2 = 0.71). The present study demonstrated that the simulated DXA-based 2D FE model has better capability for predicting the vertebral failure loads than the densitometric measurements but is outperformed by the 3D FE model. The 2D FE model is more suitable for clinical use due to the low radiation dose and low cost, but it remains to be validated by further in vitro and in vivo studies.Publicationtype: Journal Article142 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: with files , Influence of flexural rigidity on micromotion at the head-stem taper interface of modular hip prostheses(2019-06); ; ; Fretting corrosion as one reason for failure of modular hip prostheses has been associated with micromotion at the head taper junction. Historically the taper diameter was reduced to improve the range of motion of the hip joint. In combination with other developments, this was accompanied by increased observations of taper fretting, possibly due to the reduced flexural rigidity of smaller tapers. The aim of the study was to investigate how the flexural rigidity of tapers influences the amount of micromotion at the head taper junction. Three different stem and two different taper designs were manufactured. Experimental testing was performed using three different activity levels with peak loads representing walking, stair climbing and stumbling. The relative motion at the head-stem taper was measured in six degrees of freedom. Micromotion was obtained by subtraction of the elastic deformation derived from monoblock and finite element analysis. Less rigid tapers lead to increased micromotion between the head and stem, enlarging the risk of fretting corrosion. The influence of the stem design on micromotion is secondary to taper design. Manufacturers should consider stiffer taper designs to reduce micromotion within the head taper junction.Publicationtype: Journal ArticleScopus© Citations 20 325 688 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: without files , Determination of local micromotion at the stem-neck taper junction of a bi-modular total hip prosthesis design(2019-03); ; ; High rates of clinical complications with bi-modular hip prostheses are attributed to failure of the stem-neck taper junction. Taper wear analyses have shown extensive material loss as a result of corrosion, potentially initiated by micromotion. The purpose of the study was to determine the amount of micromotion at this junction for different loading, assembly and material conditions. Micromotion between the neck adapter (CoCr29Mo6-alloy) and the stem (TiMo12Zr6Fe2-alloy; both Rejuvenate, Stryker) within the taper junction of a bi-modular hip stem were determined by image matching analysis of consecutively recorded images through windows in the stem component. A finite element model was used to determine the micromotion in the taper regions outside the windows and validated with the measured micromotion. With the model, the influence of the load amplitude, assembly force and component materials were then investigated. Determined micromotion (14-79 µm) by far exceeded critical values (5 µm) associated with the onset of fretting corrosion. Increasing assembly forces achieved a significant reduction in micromotion. The numerical model revealed insufficient assembly to cause the neck to perform rocking motions under load, repetitively changing taper contact in combination with gap opening, which facilitates fluid ingress into the junction. Changing the stem material to a stiffer Ti-alloy achieved a reduction of the micromotion of about 30%. This study emphasises the high importance of material selection, assembly force and loading on the susceptibility of bi-modular hip stems to fretting and crevice corrosion. These findings can serve to explain the increased rate of clinically reported problems with this particular prosthesis design.Publicationtype: Journal Article230 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: with files , Factors influencing taper failure of modular revision hip stemsStem modularity of revision hip implant systems offers the advantage of the restoration of individual patient geometry but introduces additional interfaces, which are subjected to repetitive bending loading and have a propensity for fretting corrosion. The male stem taper is the weakest part of the modular junction due to its reduced cross section compared to the outside diameter of the stem. Taper fractures can be the consequence of overloading in combination with corrosion. The purpose of this study was to assess the influence of implant design factors, patient factors, and surgical factors on the risk of taper failure of the modular junction of revision stems. An analytical bending model was used to estimate the strength of the taper connection for pristine, fatigued and corroded conditions. Additionally, a finite element contact model of the taper connection was developed to assess the relative motion and potential for surface damage at the taper interface under physiological loading for varyied assembly and design parameters. Increasing the male taper diameter was shown to be the most effective means for increasing taper strength but would require a concurrent increase in the outer implant diameter to limit a greater risk of total surface damage for a thinner female taper wall. Increasing the assembly force decreases the total surface damage but not local magnitudes, which are probably responsible for crack initiation. It is suggested that in unfavourable loading conditions a monobloc implant system will reduce the risk of failure.Publicationtype: Journal ArticleScopus© Citations 21 249 770 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: without files , The taper corrosion pattern observed for one bi-modular stem design is related to geometry-determined taper mechanics(2017-08); ; ; ; Bi-modular primary hip stems exhibit high revision rates owing to corrosion at the stem-neck taper, and are associated with local adverse tissue reactions. The aim of this study was to relate the wear patterns observed for one bi-modular design to its design-specific stem-neck taper geometry. Wear patterns and initial geometry of the taper junctions were determined for 27 retrieved bi-modular primary hip arthroplasty stems (Rejuvenate, Stryker Orthopaedics) using a tactile coordinate-measuring device. Regions of high-gradient wear patterns were additionally analyzed via optical and electron microscopy. The determined geometry of the taper junction revealed design-related engagement at its opening (angle mismatch), concentrated at the medial and lateral apexes (axes mismatch). A patch of retained topography on the proximal medial neck-piece taper apex was observed, surrounded by regions of high wear. On the patch, a deposit from the opposing female stem taper—containing Ti, Mo, Zr, and O—was observed. High stress concentrations were focused at the taper apexes owing to the specific geometry. A medial canting of the components may have augmented the inhomogeneous stress distributions in vivo. In the regions with high normal loads interfacial slip and consequently fretting was inhibited, which explains the observed pattern of wear.Publicationtype: Journal Article223 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: without files , The influence of stem taper re-use upon the failure load of ceramic heads(2015-06-01); ; ; Ceramic components are frequently used in total hip replacement due to their good tribological properties. In revision of broken ceramic heads clinical uncertainties arise, whether the taper of the stem can be re-used with a new ceramic head, especially if the stem is well fixed. Ceramic is a brittle material. Even small damage on the male stem taper can lead to stress concentrations causing premature failure of a new ceramic head. As a consequence, manufactures strictly prohibit stem taper re-use for ceramic heads. The aim of this study was to determine the fracture strength of ceramic heads assembled to re-used male stem tapers, which were subjected to prior head fracture. Five 12/14 Ti6Al4V male tapers and 15 Al2O3 ceramic heads (BIOLOXforte® θ 28mm, L) were used for three consecutive fracture tests. Before and after every fracture test, all components were inspected visually and the surface geometry was analyzed. Mean fracture force (52.5kN) did not decrease with the number of taper re-uses (p≥0.77) but the range increased significantly from initially 4.1kN to 31.8kN for the first and 52.6kN for the second re-use due to some components failing at very low loads. Visual inspection was not sufficient to predict the reduced failure loads. Ceramic heads should therefore not be put on used male tapers without metal adapter sleeves.Publicationtype: Journal Article117 - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Access status: without files , Influence of 3D QCT scan protocol on the QCT-based finite element models of human vertebral cancellous boneQuantitative computed tomography (QCT)-based finite element (FE) models provide a better prediction of vertebral strength than dual-energy X-ray absorptiometry. However, FE models are often created from datasets acquired at different CT scan protocols and it is unclear whether this influences the FE results. The aim of this paper was to investigate whether there was an effect of the CT scan protocol on the FE models. 12 human thoracolumbar vertebrae were scanned on top of a calcium hydroxyapatite calibration phantom using a standard QCT scan protocol - 120. kV, 100. mAs (PA); and a low dose protocol - 90. kV, 150. mAs (PB). FE cancellous models with cuboid volume of interest and inhomogeneous nonlinear bone properties were created. Axial compression was simulated. The apparent BMD, modulus and yield strength showed significant differences between the two scan protocols. The apparent BMD, the modulus and yield strength between the two groups were highly linearly correlated. This paper indicated that the FE models created from image datasets acquired at different X-ray tube voltage settings would give significantly different results and this effect could be possibly corrected using a linear correction approach.Publicationtype: Journal Article4